Overview
The Maintenance Manager ensures all mechanical and electrical plant equipment is maintained and is in good operating condition, to minimize downtime, optimize production, machine up-time, and facilitate smooth on-schedule maintenance outage and repair. This position creates and implements preventative maintenance programs, meeting maintenance cost budgets, and equipment up-time goals, pre-qualifying contractors and administrative contracts for equipment installation and maintenance. This leader creates and establishes standard work for the Maintenance department and establish routines with measurable results on a daily basis. This role schedules mechanics for repair and maintenance of equipment.
Responsibilities
- Supervises and establishes priorities and schedule personnel for maintenance of all plant equipment, mechanical, electrical, pneumatic and hydraulic
- Responds to breakdowns by determining problem and effect immediate repair
- Supports a corporate culture that focuses on facts, tangible results and behaviors
- Establishes and monitors plant-wide preventive maintenance program
- Maintains plant maintenance staff by recruiting, selecting, orienting, and training employees; maintains a safe and secure work environment; develops personal growth opportunities
- Accomplishes staff results by communicating job goals and expectations; plans, monitors, and appraises job results; coaches, counsels, and disciplines employees; initiates, coordinates, and enforces systems, policies, and procedures
- Maintains standard operating procedures and revision control on all plant equipment
- Works with vendors to assure proper inventory and quality for all equipment
- Achieves MRO financial objectives by establishing objectives; develops budgets; controls costs, maximizing use of available assets
- Maintains inventory of supplies and spare parts for maintenance department
- Ensures efficient utilization of plant personnel and equipment to meet equipment p-time OEE2 goals, and downtime goals for plant as established in stated AOP
- Schedules maintenance repairs and prioritizes jobs in order to meet production requirements
- Performs installation, start-up and commissioning of all plant equipment
- Behaves continuously and consistently with desired Masonite Mprove values, and characteristics
- Communicates and facilitates meetings effectively
- Identifies and resolves issues skillfully and in a timely manner
- Keeps abreast of emerging technology and industry practices
- Maintains machine shop capable of making mechanical, plumbing, and electrical repairs to manufacturing and plant equipment
Knowledge/Skills/Abilities:
- Exceptional communication skills, both written and verbal
- Ability to create and drive change and effectively communicate throughout the organization
- Working knowledge of PLC programming.
- Ability to demonstrate set-up and operational experience of on-line and off-line auxiliary equipment
- Strong aptitude to equipment technology troubleshooting and repair
- Demonstrated ability to lead cross-functional teams
- Hands-on ability and willingness to troubleshoot and perform mechanics work
- Ability to implement a Maintenance Word-Order-System or CMMS
- Must be self-motivated with the ability to work independently and in a team environment
- Excellent organizational skills, leadership qualities, computer literacy, and ability to supervise are essential for the candidate to perform successfully in this position
- Good oral and written communication skills
- Competent in the use of Microsoft Word, Excel, PowerPoint, Access & MS Project
- Works with integrity and respect displaying a high degree of tact and diplomacy
- Must be familiar with various measuring devices and analyzing information
Qualifications
- Bachelor’s Degree preferably in Electrical Engineering or Manufacturing Technology
- 5-10 years’ experience managing in a manufacturing maintenance department with hourly, supervisory and staff direct reports
- Six Sigma Lean GB experience highly desired or ability to obtain GB certification within 12 months
- Kaizen and 5-S experience highly desired
- Electrical background and PLC experience preferred
- Experience with maintenance management software including inventory, work-order system, and MRO